Belmont SY-4060 / SY-4060R / SY-4060R-5X CNC High Speed EDM Drill

Machine Demonstration:
Simulated production application with unattended operation. Three different parts are randomly loaded in the pickup tray. The robot will pick a part, a high speed digital camera will measure the part, and the EDM Drill will select the correct part program based on the part size. The Fanuc robot is equipped with a dual gripper to reduce the amount of time when exchanging completed and new parts.

An optional 60 electrodes and 30 guide positions Tool Bank was added to maximize unattended operation. The SY Drill keeps track of each electrode, when an electrode is used the machine automatically loads the next one and continues the programmed operation.  The LCD display attached to the AEC will show the status of each electrode holder. Electrode diameters from 0.3 mm to 6.0 mm can be utilized in the AEC.  The maximum electrode length is 400 mm

6 Coordinate Systems
Allows up to 6 jobs to be run consecutively in a single set up

3 Step Control of EDM Parameters
Program up to three EDM parameter settings per hole to improve hole quality on difficult entrance and exits

Automatic Electrode Changer
Allows for a large volume of unattended operation

Automatic Electrode Stabilizer
Moves automatically to provide extra support for long electrodes

1000 RPM Programmable Spindle
Rotation speed is adjustable and will reduce cycle time for some applications

Windows Based
With conversational G and M Code programming

Multi-Tasking Abilities
Create and edit one program while the machine is running another

Ethernet Connectivity and use Support
For programming and transferring of data

Automatic Depth Control
Generate blind holes reliably without operator intervention

Linear Glass Scales with 1 Micron Resolution
Provides true, closed loop, position feedback for precise part
positioning accuracy

Auxiliary I/O
Ability to interface with ancillary devices such as rotary tables, indexers, and work piece handling systems

Integrated Rotary and Tilt/Rotary Tables (Optional)
Programmable tilt and rotary systems for complex parts requiring
multi axis positioning

Break Through Detection (Optional):
Ensures a complete hole or helps to eliminate back wall strikes

Optical Inspection System (Optional)
High resolution video camera can measure hole size, verify position,
and locate datum points for part programs

EDM Power Booster (Optional)
Increases the maximum average current which will reduce the cycle time when using larger diameter electrodes

Programmable High Pressure Flush (Optional)
The pressure setting for the high pressure flush through the electrode is programmed with a G-code in the part program.

TRAVEL
X Axis 23.6″ (600 mm)
Y Axis 15.7″ (400 mm)
W Axis 13.5″ (345 mm)
Z Axis 15.7″ (400 mm)
23.6″ (600 mm)••
Open Height
Minimum 0.5″ (15mm)
Maximum 14.1″ (360mm)
Open Height to TILT ROTARY TABLE ***
Minimum
Maximum
WORK TABLE
Width x Depth 31.4″ x 19.6″
(800 x 500 mm)
WORK TANK
Width x Depth x Height 43.8″ x 27.3″ x 5.9″
(1,115 x 695 x 150 mm)
WEIGHT CAPACITY
On Work Table 1,750 lb. (795 kg.)
On Tilt Rotary
GENERATOR
Maximum Average Current 30A, 60A**
On and Off Time 1 to 99 μs
Capacitors 0 to 1.81 μF
AUTOMATIC ELECTRODE AND GUIDE CHANGER
AEC Positions 20**, 30**, 60**
AGC Positions 12**, 30**
FLOOR SPACE AND WEIGHT
Width x Depth x Height 93″ x 71″ x 92″ (236 cm x 180 cm x 235 cm)
Machine Tool Weight 3,190 lb. (1,450 kg.)
ENVIRONMENTAL
Room Temperature 68 to 77°F (20 to 25°C)
Relative Humidity 40%to 55%
UTILITIES
Electrical 220VAC ±10%, 3 PHASE, 60 Hz, 3.5 KVA
Air 90 PSI@ 1 CFM (6 BAR@ 1.7 CMH)

* Open Height is measured from tip of a standard guide.

** Optional.

*** See model SY-4060R-5X

Illustrations and specifications herein are not binding in detail. Belmont Equipment & Technologies reserves the right to modify and make improvements to these specifications without notice

TRAVEL
X Axis 23.6″ (600 mm)
Y Axis 15.7″ (400 mm)
W Axis 19.6″ (500 mm)
Z Axis 15.7″ (400 mm)
23.6″ (600 mm)••
Open Height
Minimum 6.3″ (160mm)
Maximum 26.0″ (660mm)
Open Height to TILT ROTARY TABLE ***
Minimum
Maximum
WORK TABLE
Width x Depth 31.4″ x 19.6″
(800 x 500 mm)
WORK TANK
Width x Depth x Height 43.8″ x 27.3″ x 5.9″
(1,115 x 695 x 150 mm)
WEIGHT CAPACITY
On Work Table 1,750 lb. (795 kg.)
On Tilt Rotary
GENERATOR
Maximum Average Current 30A, 60A**
On and Off Time 1 to 99 μs
Capacitors 0 to 1.81 μF
AUTOMATIC ELECTRODE AND GUIDE CHANGER
AEC Positions 20**, 30**, 60**
AGC Positions 12**, 30**
FLOOR SPACE AND WEIGHT
Width x Depth x Height 93″ x 71″ x 104″ (236 cm x 180 cm x 264 cm)
Machine Tool Weight 4,035 lb. (1,830 kg.)
ENVIRONMENTAL
Room Temperature 68 to 77°F (20 to 25°C)
Relative Humidity 40%to 55%
UTILITIES
Electrical 220VAC ±10%, 3 PHASE, 60 Hz, 3.5 KVA
Air 90 PSI@ 1 CFM (6 BAR@ 1.7 CMH)

* Open Height is measured from tip of a standard guide.

** Optional.

Illustrations and specifications herein are not binding in detail. Belmont Equipment & Technologies reserves the right to modify and make improvements to these specifications without notice

TRAVEL
X Axis 23.6″ (600 mm)
Y Axis 15.7″ (400 mm)
W Axis 19.6″ (500 mm)
Z Axis 15.7″ (400 mm)
23.6″ (600 mm)••
Open Height
Minimum 6.3″ (160mm)
Maximum 26.0″ (660mm)
Open Height to TILT ROTARY TABLE ***
Minimum 0.0″ {0mm)
Maximum 18.7″ (475 mm)
WORK TABLE
Width x Depth 31.4″ x 19.6″
(800 x 500 mm)
WORK TANK
Width x Depth x Height 43.8″ x 27.3″ x 5.9″
(1,115 x 695 x 150 mm)
WEIGHT CAPACITY
On Work Table 1,750 lb. (795 kg.)
On Tilt Rotary 60 lb. (27 kg.)
GENERATOR
Maximum Average Current 30A, 60A**
On and Off Time 1 to 99 μs
Capacitors 0 to 1.81 μF
AUTOMATIC ELECTRODE AND GUIDE CHANGER
AEC Positions 20**, 30**, 60**
AGC Positions 12**, 30**
FLOOR SPACE AND WEIGHT
Width x Depth x Height 93″ x 71″ x 104″ (236 cm x 180 cm x 264 cm)
Machine Tool Weight 4,435 lb. (2,010 kg.)
ENVIRONMENTAL
Room Temperature 68 to 77°F (20 to 25°C)
Relative Humidity 40%to 55%
UTILITIES
Electrical 220VAC ±10%, 3 PHASE, 60 Hz, 3.5 KVA
Air 90 PSI@ 1 CFM (6 BAR@ 1.7 CMH)

* Open Height is measured from tip of a standard guide.

** Optional.

Illustrations and specifications herein are not binding in detail. Belmont Equipment & Technologies reserves the right to modify and make improvements to these specifications without notice

SY-4060R Small Hole EDM Drill with Fanuc LRMate Robot and Fanuc Vision


SY-4060R Small Hole EDM Drill with Fanuc LRMate Robot and Fanuc Vision with Tool Bank


Programmable flush pressure