Belmont SY-3040 / SY-3040T / SY3040TG / SY-3040TG-5X CNC High Speed EDM Drill

Machine Demonstration:
Belmont developed part management system with RFID that eliminates the need for the operator to select the part program for the work piece. This application is customizable based on customer specifications. One robot is shared by two machines but this can be one to one. The front of the robot houses the sinker work pieces and electrodes, while the back contains the work pieces for the Small Hole EDM Drill. The operator loads several workpieces in the robot. Cycle start is activated on the machine and the Erowa robot loads the first workpiece in the Erowa chuck on the machine table. An RFID tag attached to the fixture is scanned and the corresponding program begins to run. The part is completed and placed back in the robot where the process repeats with the next work piece.

Compact Footprint
Rigid, compact design to reduce floor space

6 Coordinate Systems
Allows up to 6 jobs to be run consecutively in a single set up

3 Step Control of EDM Parameters
Program up to three EDM parameter settings per hole to improve hole quality on difficult entrance and exits

Automatic Electrode Changer (Optional)
Allows for a large volume of unattended operation

Automatic Electrode Stabilizer
Moves automatically to provide extra support for long electrodes

1000 RPM Programmable Spindle
Rotation speed is adjustable and will reduce cycle time for some applications

Windows Based
With conversational G and M Code programming

Multi-Tasking Abilities
Create and edit one program while the machine is running another

Ethernet Connectivity and USB Support
For programming and transferring of data

Automatic Depth Control
Generate blind holes reliably without operator intervention

Linear Glass Scales with 1 Micron Resolution
Provides true, closed loop, position feedback for precise part
positioning accuracy

Auxiliary I/O
Ability to interface with ancillary devices such as rotary tables,
indexers, and work piece handling systems

Integrated Rotary and Tilt/Rotary Tables (Optional)
Programmable tilt and rotary systems for complex parts requiring
multi axis positioning

Break Through Detection (Optional):
Ensures a complete hole or helps to eliminate back wall strikes

Optical Inspection System (Optional)
High resolution video camera can measure hole size, verify position,
and locate datum points for part programs

EDM Power Booster (Optional)
Increases the maximum average current which will reduce the cycle
time when using larger diameter electrode

Programmable High Pressure Flush (Optional)
The pressure setting for the high pressure flush through the electrode is programmed with a G-code in the part program.

TRAVEL
X Axis15.7″ (400 mm)
Y Axis11.8″ (300 mm)
W Axis16.9″ (430 mm)
Z Axis15.7″ (400 mm)
Open Height*
Minimum1.5″ (40mm)
Maximum18.5″ (470 mm)
WORK TABLE
Width x Depth22.0″ x 17.3″
(560 x 440 mm)
WORK TANK
Width x Depth x Height34.4″ x 29.5″ x 5.9″
(875 x 750 x 150 mm)
WEIGHT CAPACITY
On Work Table770 lb. (350 kg.)
On Tilt Rotary Table**77 lb. (35 kg.)
GENERATOR
Maximum Peak Current30A, 60A
On and Off Time1 to 99 μs
Capacitors0 to 1.81 μF
AUTOMATIC ELECTRODE AND GUIDE CHANGER
AEC Positions20**, 60**
AGC Positions12**, 30**
FLOOR SPACE AND WEIGHT
Width x Depth x Height71″ x 77″ x 100″ (181 cm x 196 cm x 254 cm)
Machine Tool Weight3,630 lb. (1,650 kg.)
ENVIRONMENTAL
Room Temperature68 to 77°F (20 to 25°C)
Relative Humidity40%to 55%
UTILITIES
Electrical220VAC±10%, 3 PHASE, 60 Hz, 3.5 KVA
Air90 PSI@ 1 CFM
(6 BAR@ 1.7 CMH)

* Open Height is measured from tip of a standard guide.

**Optional.

Illustrations and specifications here in are not binding in detail. Belmont Equipment & Technologies reserves the right to modify and make improvements to these specifications without notice.

Erowa Robot Compact


Programmable flush pressure